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Soldering smoothly

by Linda Seto
(Highland,In 46322)

I have been doing stained glass for a little over a year. My soldering is lacking in smoothness. I use 50/50 as my first pass and 60/40 after that. I took a 6 week class to learn how to... I know with practice and time I should improve but somehow I still can't make beautiful smooth lines.
Can you suggest anything to help me out.
Also, why does the solder sometimes bleed through when I am soldering? Is it to much heat in one area?

Thank you
Linda

Answer

Hi Linda,

You will find a tutorial for soldering copper foil at Soldering Copper Foil. That should help you learn how to get smooth seams.

The solder runs through if there is a gap, or if you hold the iron in one place for too long. In the soldering tutorial, you will learn how to avoid run through. It really doesn't have anything to do with too much heat. I don't use a temp controller and I use a 100 watt iron for all of my soldering. You basically have to learn how to keep it from happening.

If you have a big gap, my first recommendation would be to replace the piece of glass that is causing the gap. If that is impossible, hold a wet cloth on the underside of the gap as you solder over it. The wet cloth will prevent the solder from running through and at the same time will cause the solder to set quickly. When you solder on the reverse side, do a series of quick touches with your soldering iron, letting the solder set and cool between each touch. As long as you don't hold the iron there too long, the solder shouldn't run back through to the first side.

Comments for
Soldering smoothly

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May 12, 2008
soldering smoothly
by: Kelly

I have been into stained glass for less than a year but I have found that 60/40 is easier and smoother than 50/50 to use. I tried a panel using 50/50 flat then trying to high bead with 60/40. It was a gommed up mess and I couldn't get the 50/50 smooth so the 60/40 wasn't smooth. I called my class teacher and he said the 60/40 was stronger and just use it. I did over twice the amount of work trying to use both. That was his suggestion and he's been in the stained glass business about 30 years. I am taking his word for it and won't use the 50/50 anymore. I really do not understand why it is harder to work with, though.

Apr 03, 2008
Soldering
by: Shrubcat leadlighting

Hi Linda,

I must have started around the same time as you (leadlighting). Soldering is like ice skating...you tend to fall over alot and wonder how you can stay on your feet long enough to enjoy the ride! It's much like that...I've only just got it!!! It's very much a fluid motion. Once you start, just keep going in a fluid motion (not too slow and not too fast) until you get to the end of the join. I found 60/40 best to use. It's just as Sue has said. Once you get that 'skating motion happening/speed right you get a pretty good raised solder...I also found I use go back and mess with it, so I found it best to touch it up a little with dabs of the soldering iron if you have to, but I found the less I played with it the better! Just hold the solder in front of the iron and skate!

Regards,

David

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